Production process

PRODUCTION PROCESS

Metal’s is certified ISO 9001, ISO 14001 for environmental management and ISO 45001 for workplace safety. Our production process is flexible and reliable, aiming at providing you with complex assemblies and semi-finished products made of stainless steel, exactly when needed and in the quantities required.
From cutting to assembling, our process adapts to any sector. It begins with the raw material control and proceeds with the industrial cycle phases which are divided into first processing and finishing, responding from time to time to strict quality standards.
Our machines work 24 hours a day, 7 days a week. Complex finishes are entrusted to our most expert technicians, in order to get functional and very finely designed products. Discover our processing and machinery:

Laser cutting

Laser combined punching

Bending

Pressing

Welding

Milling

Brushing

Assembling

Molds

Quality control

MACHINE POOL

FIRST PROCESSING STAGES

1 combined punching-laser system, 2500w power, with automatic loading/unloading, 1250×2500
1 MITSUBISHI fiber laser cutting system 8 Kw with 3000×1500 cutting surface up to stainless steel 200/10 with automatic loading/unloading
1 MITSUBISHI fiber laser cutting system 8 Kw with 4000×2000 cutting surface up to stainless steel 250/10 with automatic loading and Astes sorting
1 RAPIDO Evo 3D laser cutting system for cutting and welding
1 COSTA MB2 rounder
1 COSTA MD6 sander
1 cell with MITSUBISHI loading and unloading with C02 laser of 2.7 Kw and fiber of 4 Kw
1 combined Combi Genius PRIMA POWER CG1530 with storage tower and automatic unloading

BENDING DEPARTMENT

1 XPRESS robotic bending cell 150t x 4000
1 GASPARINI Syncro bending machine PB135t x 4000
1 GASPARINI Syncro bending machine PB35t x 1600
1 GASPARINI Syncro bending machine PB135t x 3000
2 GASPARINI Syncro bending machines PSB105t x 3000
1 GASPARINI L4000X cutting machine for thicknesses up to 40/10
1 GASPARINI Syncro bending machine PSG200t x 4000
1 AMADA hybrid bending machine HD170 x 3000 with angle control
1 AMADA hybrid bending machine HD130 x 3000
1 AMADA hybrid bending machine HG220 x 4000 with angle control
1 AMADA hybrid bending machine HG220 x 4000
1 P2Lean Salvagnini panel bender

PRESSING DEPARTMENT

1 20t eccentric press
1 100t eccentric press
1 SPIERTZ 350t straight-sided mechanical press with 1850 x 1250 work tables and endowed with blank holder
1 MURARO 600t hydraulic press with 1400 x 1200 work tables and equipped with 400t blank holder
1 STAMAC 1000t hydraulic press with 2500 x 1400 work tables with 500t blank holder

WELDING AND ASSEMBLING DEPARTMENT

3 robotised brushing plants for stainless steel finishing and treatment
1 MOTOMAN robotic island with MIG-TIG equipment and 4 cold-wire welding plants
1 Panasonic robotic island with 4-plant TIG equipment
1 MOTOMAN robotic island with 4-plant digital MIG equipment
1 MOTOMAN robotic island with 2-plant TIG equipment
1 MOTOMAN robotic island with CMT FRONIUS system
1 SORALUCE drilling and reaming center with 2500×2500 15 ton rotary-translating table
round-bending machines for thicknesses up to 4mm
column, hung and repeater (rhythmic) spot-welding machines
2 kW and 3 kW laser welding machines with wire feed
TIG, MIG and plasma welding machines with computer-controlled power and frequency
special machines and equipment for linear welding
1 6000×6000 glass shot peening cabin
3 manual brushing booths
overhead cranes with a capacity of up to 6.3 tons
control room with 3D machinery with 1500 x 2500 work table
3D portable measuring arm
other machines including: satin finishing stations, brushing stations and burring stations

Production process